Parlor Renovation, Part III - Water Leak Repaired

November, 2013...

The hole in the wall had become larger due to my eagerness (see Part I).  I had contracted with Sunderland Period Homes to repair the south facing parlor window.  As promised in Part I, the following are the procedures that were taken to repair the window frame:

Sunderland Period Homes

The crew of two started with the removal of the siding. Each board was removed, numbered and stacked in the front yard. The boards were scraped for a clean edge while the paper around the window was torn off.  A product they had called "ice and water" (branded as Protecto Wrap) was used as a first layer of defense around the window.  The product is a tacky tar-like membrane that helps secure the joint between the clapboards and window frame from water.  It came in a roll and was placed first along the bottom of the window, then the sides which overlapped the bottom and finally across the top of the window, overlapping the sides.

Siding removed, "ice & water" partially installed, storm window being removed. 

Rotted wood on the frame was marked for removal.  The marking delineated an area that was easy to cut and replicate. A scraper was used to remove paint to expose the wood's surface.  A straight edge was then used to complete the mark out.

Scraping the paint off the damaged area.

Using a straight edge for mark out.  

Once the area to be removed is marked, it is then removed using a router.  

The depth of the router is adjusted prior to the removal.

Starting from the outside edge, the carpenter carefully routers the wood to the indicated shape.

A stock piece of wood slightly thicker than the area being patched is used.  It is laid against the frame and the cutout is traced onto the stock wood.  A jigsaw was used to cut it out.

Scrap of wood being cut using a jigsaw.  Note the clapboards on the sawhorses.

Perfect match.

 With the patch ready, time to install.  The carpenter recommended that a 3x construction adhesive be used instead of stronger adhesives (such as the 8x) as the stronger varieties tend to be too gritty for this application.

Construction adhesive, 3x strength.

The application of the adhesive into the cut out.

The previously sized stock piece of wood is squeezed into the fresh adhesive.  The carpenter pre-drills screw holes and secures the patch with stainless screws.  Once the adhesive sets, the patch is planned flush with the original frame.

Pre-drilling for the screws.

This process was repeated several times around the perimeter of the window's frame.  Once complete, the crew moved on to the siding.  

Patchwork complete.  Note the Great Stuff insulating foam in between the planked wall boards.

It was suggested by the carpenter that while the siding is off, we should fill the gaps between the planks with foam.  What an excellent idea.  Now, I realize this is not going to be anywhere near as efficient as R15 insulation batting; however, compared to having no insulation versus this sprayed into the one inch cavities to help button up our home, I was all too eager to go out and purchase a whole bunch for the crew.  I was told to purchase the blue bottle for windows and doors.  This is because, per the carpenter, it was formulated to fill the spaces around windows and doors without making them un-plum.  The regular red can applies more pressure to the surfaces it comes into contact with which can cause alignment issues.  

Great Stuff, Window and Door.

Felt paper is now installed as a secondary wind and rain barrier.  It's installed with small siding nails.

Felt installed overlapping each other.

Siding nail.

Flashing installation is done in the same manner as the "water and ice" except the flashing needs to be scewed into the side of the house.

Flashing is installed over the "ice and water" membrane and under the frame's lip.  It is secured through the window frame.

The flashing is installed similar to the "water and ice" membrane starting at the bottom, overlapping the sides onto the bottom and then the top overlapping the sides.

A clear caulk was then used to seal the perimeter of the window.

Clear caulk.

Once caulked, the clapboards were re-installed with new pieces being added where needed.

For the next couple of days, this is how the side of my home looked.  The work finished within a week with the installation of lead flashing above the window (sorry, I ran out of vacation time, no photos of that installation).  The remaining clapboards were replaced and the work was done on the outside.  However, in the estimate, Sunderland Period Homes specified rosehead nails for the siding, the carpenter used regular siding nails.  It was a deviation that was very disappointing.  Upon pointing this oversight to Edward, he ordered the correct nails and had his carpenter install them.  His reasoning for not using it was because even though he wrote it down in the estimate, the existing nails in the siding were regular nails so he didn't think that he needed to install the more expensive rosehead nails.

On to the inside...

Interior face of the south exterior parlor wall before any repair work.

Sunderland himself worked on the plaster patching.  He took a sample of one of the window's trim and had it replicated exactly.  He also did the same with the sill.  Both of the components were damaged by yours truly in my feeble attempt to "fix" the window.

Plaster placement in progress.

Plaster material used.

Done.  Plaster and trim completed.

Once Edward and his crew were done, now, it was my turn to fix the cracks in the walls.

Big Wally's Plaster Magic, Contractor's Pack.

So the total cost for Sunderland Period Homes was:  $3,450.00 (does not include the Plaster Magic).  Pricing included an extra $250 due to there being more plaster repair than Edward had initially thought.  I don't yet know how much a 50 pound bag of Structo-Lite costs, but I doubt its anywhere near that price.

This truly was very expensive.  I have to admit that towards the end of this project, I lost my temper with Edward.  He tended to want to do 'this' and 'that', seemingly pull numbers out of the air and make me feel quite idiotic on a continual basis.  He didn't realize that we are not one of his wealthy clients that are restoring their vacation house.  This is our home, we live here and we only have so much money to spend.  I snapped at him one evening and told him that I just cannot afford him.  With his posh attitude, he didn't seem to care and we haven't spoken since.

Now with that being said, he was able to stop the window leak, perfectly duplicate the trim and do a decent job of plaster repair.  He also did not mind that I was asking questions of his crew most of the time and also did not mind the photographs.  Would I hire him again... eh, simply because of the expense, I think I'll shop around next time.  At least I was able to get a decent idea of how to seal a window.  I thank Chris, the lead carpenter, for being so educational.

Future plans are to prime the exterior surfaces left exposed and continue working on the interior of the parlor myself with paint removal and crack repair.

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Getting Cold...

We've been spoiled.  October, November and most of December were a delight.  The outdoor temperatures kept peaking at near 60 degree highs.  Recently, however, the night time temperatures have been falling.  We're now close to 20 degrees at night and gradually dropping.  For a "normal home" this wouldn't be much of an issue, besides, what's "normal" anyway?  

Normal is what everyone else's home is like and your's is not.  That is, insulated.

 I came home from work today to find that the first floor was relatively warm, and the heating was off.  My wife had closed the doors leading to the upper floor as well as closed off our bedroom and bathroom.  Going inside our bedroom was a shock to the system, like the Polar Bear Club... 

The temperatures in our bedroom and bathroom were dramatically colder than any other part of our home.  Where it was a decent 60+ on the first floor, our bedroom was hovering in the upper 30's.  Our walls are thin, yes, but what is much worse are our windows.  They do not align correctly where the upper sash and lower sash have anywhere from 1/8" to a 1/2" gap between them.  The outside air circulates quite well with this setup and lowers the temperature rapidly.

We purchased two boxes of Frost King's Window Insulation Kit from our local big name hardware store costing us $10.98 (plus tax) each.  The kit comes with nine clear plastic sheets and double sided tape.  The concept is simple enough.  Clean off the area around the window along the molding.  Apply the tape along the perimeter and stick on the clear plastic sheet.  You don't have to be very neat as this last part hides most of the sloppiness.  Take your wife's hairdryer and starting at one corner, work your way around the window.  Just watch that plastic film shrink and become as tight as a drum!

My wife is a great helper, by the way.  While I setup the next couple of windows, she heat shrank the plastic.  When taught, the plastic is barely noticeable, especial with the curtains back up.

I also grabbed two bottles of paint-able white caulk and went at it in the bathroom.  I caulked every seam and nail hole in our bead board wall. The wall divides the bathroom from the stair well, which leads to the attic... the Icicle Queen herself wouldn't stay up there....talk about a draft when you get out of the shower... We'll see how it is in the morning, if there is any effect.  I hope for the best, our latest heating bill came in :(

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Surprise in the Insulation

A couple of days ago, I tasked myself to prepare the basement for the arrival of some special guests.  From the negotiations with the seller, we were able to procure funds to make some structural repairs in the basement.  But, before the contractor arrives, I had to take down the insulation in the areas where they'll be working.  With an old home, you never know what you'll find.  My cousin mentioned to me that he still finds little surprises in his older home.  Well, funny ha ha, so did I.  

Taking down the insulation, I discovered mice... not one... or two, or even a few.  There was a mouse graveyard in the basement insulation with their fecal matter being stored in one area, a habitat in another, a food silo in yet another.  The little guys were organized to say the least.  Around the perimeter of the house, I found holes in the landscape... one can only guess where they led.  

After our special guests have completed their work, I plan on taking down all the insulation, cleaning up the mess and installing fresh new batting.  Is it expensive?  I have no idea, but I have to correct this problem.

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